| Author |
Message |
|
| C-kell |
Posted: Sun Jul 25, 2010 1:00 am |
|
|
|
Joined: 28 Jul 2009
Posts: 76
|
Mexicano wrote: C-kell wrote: Ill run you through what I would do.Go get some poly resin and fiberglass mat.Clean the fender and apply 3 to 4 coats of mold release wax.After the wax is applied put a coat or two of the poly resin on the fender.Once it gets tacky or sticky lay some mat down.This is a very important part.You need to get the mat to lay down completely and get a the air out of the resin.Then contunue to brush on resin and add mat.Three to four layers should be good.You want to use the least amount of resin you can but still get the mat nice and saturated.Once thats dry seperate the mold from the fender.If theres any holes you can drizzle some resin in and sand smooth.I like to mix the resin and put it in a bag and poke a little hole in the end.Like when they put the iceing of the cakes.Hope that makes sence.Oh and the reason I say use poly resin for the mold is its way cheaper .I dont approve of polly for the finished part but for what we are doing its fine for the mold.Ok so now that you have a mold.You do the same thing as you did to make the mold.Lay some wax down on mold,then epoxy resin, then carbon fiber.Just remember its very important to get all the air out and do a good job to get the carbon to lay all the way down.Three layers of carbon should do.What Im going to do next time is kinda make a sandwich.So you would have the mold,then the carbon layers,then the fender and clamp it all together.Thats about it.Im not very god at explaining things.I hope you understand my rambling.Let me know if I need to reiterate something.Do a couple test so you can get the feel for timing with the different resins.Just remember your Mexicano, you can do anything.
Thanks for the time to explain this.
If I understood well, You are saying to "make a mold" out of the plastic mudguard, then use it as a new mold to fabicate the Carbon fiber fender, right?
Question is, Why not use the plastic fender as a "direct mold" for the carbon fiber mud guard?, Is there any reason?
Regards, You can just lay the carbon over the fender,but you wont have as good of a result.The mold will give you some experience before you lay the carbon.Which is good.Also with a mold you get a nice top layer.A perfect reproduction.Otherwise not using a mold can give you uneven resin.You could just sand it smooth but then your getting into more work than the result may be worth.I say just play around with it.Make some tests or experiments with different techniques. |
_________________ C-Kell |
|
| Back to top |
|
| Mexicano |
Posted: Sun Jul 25, 2010 9:05 am |
|
|
Joined: 12 Jul 2007
Posts: 2107
Location: Mexico
|
C-kell wrote: You can just lay the carbon over the fender,but you wont have as good of a result.The mold will give you some experience before you lay the carbon.Which is good.Also with a mold you get a nice top layer.A perfect reproduction.Otherwise not using a mold can give you uneven resin.You could just sand it smooth but then your getting into more work than the result may be worth.I say just play around with it.Make some tests or experiments with different techniques.
Thanks!...Once I get the mudguard I will try.
Regards, |
_________________ ‘There is only one secret in scooter tuning – to know what you are doing and do it thoroughly’ |
|
| Back to top |
|
| C-kell |
Posted: Sun Jul 25, 2010 3:45 pm |
|
|
|
Joined: 28 Jul 2009
Posts: 76
|
Mexicano wrote: C-kell wrote: You can just lay the carbon over the fender,but you wont have as good of a result.The mold will give you some experience before you lay the carbon.Which is good.Also with a mold you get a nice top layer.A perfect reproduction.Otherwise not using a mold can give you uneven resin.You could just sand it smooth but then your getting into more work than the result may be worth.I say just play around with it.Make some tests or experiments with different techniques.
Thanks!...Once I get the mudguard I will try.
Regards, Ok Mexicano.I did some looking.I think the way you want to do it will be just fine.Ive seen good results now with that method.Just remember it you cast on the outside your part will be slightly bigger and smaller of course if you cast the inside.Give yourself enough resin on the top so you dont sand through the carbon fiber.Finish with 2000 grit and buff. |
_________________ C-Kell |
|
| Back to top |
|
|
|
All times are GMT - 5 Hours
|
|
You cannot post new topics in this forum You cannot reply to topics in this forum You cannot edit your posts in this forum You cannot delete your posts in this forum You cannot vote in polls in this forum
|
|